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INDUSTRY · 09 AVAILABLE · 2027 ESTONIA · BALTIC

Reactive response,
now continuous oversight.

Automated inspections of equipment, conveyors, haul roads, and blast zones. Preventive maintenance and continuous operational visibility, without crew dispatch.

Stockpile volumetrics, post-blast hazard sweeps, tailings monitoring, all without survey crews on active pits. ISO 45001 aligned.

15min
Post-blast clearance window
±2%
Stockpile volume accuracy
24/7
Unattended autonomy
APPROACH

The aerial intelligence layer above the pit, the plant, and the perimeter.

Continuous equipment monitoring shifts maintenance from emergency to planned. Automated photogrammetry produces stockpile volumes without survey crew mobilization. Post-blast hazard sweeps clear the bench before personnel re-entry. Nightly thermal patrols protect high-value assets from copper theft and fuel pilferage.

  • Pit & haul-road autonomy
  • BVLOS pathway via SORA
  • Tailings monitoring
  • Cold-rated −30 °C
  • EU data sovereignty
MISSION CATALOG

Eight recurring missions across pit, plant, and perimeter.

M-01DAILY

Fleet & fixed-plant inspection

Repeatable close-range capture across draglines, shovels, crushing circuits, and conveyor lines. Frame-by-frame change tracking surfaces fatigue cracks, belt damage, and lubrication issues days before they pull a machine offline.

M-02EVENT-DRIVEN

Bench clearance, pre & post shot

Once the shot fires, an autonomous sweep walks the bench from above, flagging misfires, fly-rock, fume pockets, and unstable highwall before a single boot returns to the floor. Re-entry calls happen on evidence, not on the clock.

M-03CONTINUOUS · SHIFT

Live pit & haul-road watch

Shift-long overhead coverage of the working face and haul circuit. Tight machine spacing, edge berm wear, drainage failures, and slope movement are flagged to dispatch in time to redirect traffic, not to write up an incident.

M-04WEEKLY

Stockpile & ROM inventory

Scheduled photogrammetric flights rebuild every pile as a 3D mesh and post tonnages straight to inventory. Loaders keep working, surveyors stay on higher-value tasks, and reconciliation numbers stop drifting between month-ends.

M-05DAILY

Tailings dam surveillance

Daily dual-band passes over the embankment and pond. Thermal contrast picks up cool seepage lines and damp toe zones; visual diff flags fresh cracking, settlement, and pipe wear long before a TSF engineer would catch it on a quarterly walk.

M-06MONTHLY

Lease-wide infrastructure sweep

A monthly perimeter run covers MV feeders, slurry and water lines, access tracks, and outlying buildings. The result is a stitched, time-stamped record that planners use to schedule repairs and trim the budget for emergency callouts.

M-07EVENT-DRIVEN

Incident response launch

An alarm, whether slip, fire, or vehicle rollover, auto-launches the nearest node. Within minutes, the IC has live overhead video, a thermal overlay, and a read on access routes, so rescue teams move toward a known scene instead of into one.

M-08CONTINUOUS · NIGHT

After-hours perimeter patrol

Randomised night routes around the fence line, fuel bay, workshop, and substation. Thermal cues catch intruders, idling vehicles, and tampering at the gate; the same loop deters the cable cutters and diesel siphoning that drive most remote-site loss.

DEPLOYMENT TIER

Two ways to subscribe.

Shared

Network service

For mine sites within 10km of an Aerion node. Multi-customer node infrastructure. Standard equipment, stockpile, and tailings cadence. Faster onboarding.

Dedicated

Private network

Dedicated node for active pits requiring per-shift haul-road monitoring, post-blast hazard sweeps, and continuous tailings surveillance. 8-12 week deployment.

WHAT WE DETECT

Continuous detection across the operational envelope. Findings flagged in your dashboard with audit-grade evidence trails.

DETECTION · 01

Equipment wear detection

Identifies structural cracks, component damage, belt wear, and mechanical failures on conveyors, crushers, and trucks.

DETECTION · 02

Thermal anomaly ID

Detects overheating motors, bearing failures, electrical hotspots, and equipment malfunctions before catastrophic failure.

DETECTION · 03

Structural change detection

Compares aerial imagery over time to flag slope movement, settlement, erosion patterns, and infrastructure degradation.

DETECTION · 04

Conveyor condition analysis

Analyzes belt alignment, roller condition, material spillage, and structure integrity. Automates inspection documentation.

DETECTION · 05

Stockpile boundary mapping

Generates precise stockpile boundaries from aerial imagery for accurate volume calculations and inventory tracking.

DETECTION · 06

Haul road surface assessment

Identifies potholes, washouts, debris, and drainage issues. Proactive road maintenance before equipment damage or delays.

DETECTION · 07

Security threat detection

Detects unauthorized vehicles, personnel in restricted zones, equipment tampering, and theft activity during after-hours patrols.

DETECTION · 08

Blast zone hazard ID

Analyzes post-blast areas for misfires, unstable ground, debris hazards, and access obstructions before personnel re-entry.

INTEGRATION STACK

Drops into the systems your mine already runs.

CAPABILITY

What each node delivers

  • 10 km service radius per node
  • Continuous operations through Nordic winters (−30 °C)
  • Weather-rated for outdoor deployment
  • Multi-sensor capture: visual, thermal, LiDAR, multispectral
  • BVLOS-ready under EU specific category
  • Real-time AI flagging on every flight
  • EU data residency, GDPR, NIS2
INTEGRATES WITH

Your operations stack

  • Mine planning (Deswik, Vulcan)
  • Fleet management (MineStar, Wenco)
  • CMMS / EAM
  • LiDAR survey platforms
  • Custom APIs and webhooks
REGULATORY EDGE

Operating from inside the EU's only U-space sandbox.

Tartu, Estonia operates the EU's only fully-operational U-space regulatory sandbox. Aerion operates inside this framework. That compresses BVLOS approval cycles that take 12-24 months elsewhere in Europe to weeks for our customers.

Discuss your site.

We're accepting design partners and pilot customers for 2026-2027 deployments. Tell us about your facility, fleet, corridor, or operation.

Request a site assessment